Challenge: Unexpected Baseplate Stability Issues in a Tight Timeline
A midstream oil and gas operator in Blueridge, Alberta, faced a critical challenge when installing two new 4000 HP pumps. As the baseplates were set in place, they began shifting in levelness and distorting. Despite multiple attempts to machine them flat, apply injection grout, and reinforce with welding, the instability persisted. The issue, heightened by an already tight project timeline, threatened the company’s multi-year pipeline objective. To ensure seamless integration, any replacement baseplate had to match precise dimensions without requiring modifications to the existing installation.
Westpower’s Solution: 3D Scanning for Precision Engineering and Seamless Installation
To resolve the issue efficiently, Westpower, in collaboration with CPC, designed a sturdier baseplate while maintaining all critical dimensions, including anchor and pump nozzle locations.
- High-Precision 3D Scanning: Westpower performed an advanced field 3D scan of the existing setup to capture exact measurements down to 0.5thou accuracy.
- Engineered Fitment Verification: The scanned data was used to validate the design, ensuring the new baseplates fit perfectly within the existing layout.
- Seamless Replacement: The final baseplates were delivered, grouted in place, and installed without requiring any further modifications to piping or equipment.
Outcome: Flawless Installation with Zero Retrofits
By leveraging 3D scanning technology, Westpower eliminated the need for costly field adjustments and ensured a precise, first-time fit. The client avoided unnecessary delays, additional fabrication costs, and installation headaches. The result was a seamless installation that aligned perfectly with the existing infrastructure, reinforcing the value of engineered precision and expert field service support.
